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Simulation to reality (sim2real) transfer from a dynamics and controls perspective usually involves re-tuning or adapting the designed algorithms to suit real-world operating conditions, which often violates the performance guarantees established originally. This work presents a generalizable framework for achieving reliable sim2real transfer of autonomy-oriented control systems using multimodel multiobjective robust optimal control synthesis, which lends well to uncertainty handling and disturbance rejection with theoretical guarantees. Particularly, this work is centered around a novel actuation-redundant scaled autonomous vehicle called Nigel, with independent all-wheel drive and independent all-wheel steering architecture, whose enhanced configuration space bodes well for robust control applications. To this end, we present the mechatronic design, dynamics modeling, parameter identification, and robust stabilizing as well as tracking control of Nigel using the proposed framework, with exhaustive experimentation and benchmarking in simulation as well as real-world settings.more » « less
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Range anxiety and lack of adequate access to fast charging are proving to be important impediments to electric vehicle (EV) adoption. While many techniques to fast charging EV batteries (model-based & model-free) have been developed, they have focused on a single Lithium-ion cell. Extensions to battery packs are scarce, often considering simplified architectures (e.g., series-connected) for ease of modeling. Computational considerations have also restricted fast-charging simulations to small battery packs, e.g., four cells (for both series and parallel connected cells). Hence, in this paper, we pursue a model-free approach based on reinforcement learning (RL) to fast charge a large battery pack (comprising 444 cells). Each cell is characterized by an equivalent circuit model coupled with a second-order lumped thermal model to simulate the battery behavior. After training the underlying RL, the developed model will be straightforward to implement with low computational complexity. In detail, we utilize a Proximal Policy Optimization (PPO) deep RL as the training algorithm. The RL is trained in such a way that the capacity loss due to fast charging is minimized. The pack’s highest cell surface temperature is considered an RL state, along with the pack’s state of charge. Finally, in a detailed case study, the results are compared with the constant current-constant voltage (CC-CV) approach, and the outperformance of the RL-based approach is demonstrated. Our proposed PPO model charges the battery as fast as a CC-CV with a 5C constant stage while maintaining the temperature as low as a CC-CV with a 4C constant stage.more » « less
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Traditional ground vehicle architectures comprise of a chassis connected via passive, semi-active, or active suspension systems to multiple ground wheels. Current design-optimizations of vehicle architectures for on-road applications have diminished their mobility and maneuverability in off-road settings. Autonomous Ground Vehicles (AGV) traversing off-road environments face numerous challenges concerning terrain roughness, soil hardness, uneven obstacle-filled terrain, and varying traction conditions. Numerous Active Articulated-Wheeled (AAW) vehicle architectures have emerged to permit AGVs to adapt to variable terrain conditions in various off-road application arenas (off-road, construction, mining, and space robotics). However, a comprehensive framework of AAW platforms for exploring various facets of system architecture/design, analysis (kinematics/dynamics), and control (motions/forces) remains challenging. While current literature on the AAW system incorporates modeling and control from the legged and wheeled-legged robots community, it lacks a systematic process of architecture selection and motion control that should be developed around critical quantifiable performance parameters. This paper will: (i) analyze a broad body of literature; and (ii) identify modeling and control techniques that can enable the efficient development of AAW platforms. We then analyze key performance measures with respect to traversability, maneuverability, and terrainability, along with an experimental simulation of an AAW vehicle traversing over uneven terrain and how active articulation could achieve some of the critical performance measures. Against the performance parameters, gaps within the existing literature and opportunities for further research are identified to potentially enhance AAW platforms’ performance.more » « less
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Integrated modeling of vehicle, tire and terrain is a fundamental challenge to be addressed for off-road autonomous navigation. The complexities arise due to lack of tools and techniques to predict the continuously varying terrain and environmental conditions and the resultant non-linearities. The solution to this challenge can now be found in the plethora of data driven modeling and control techniques that have gained traction in the last decade. Data driven modeling and control techniques rely on the system’s repeated interaction with the environment to generate a lot of data and then use a function approximator to fit a model for the physical system with the data. Getting good quality and quantity of data may involve extensive experimentation with the physical system impacting developer’s resource. The process is computationally expensive, and the overhead time required is high.High-fidelity simulators coupled with cloud-based containers can help ease the challenge of data ‘quality’ and ‘quantity’. Project Chrono is a multi-physics simulation engine that provides high-fidelity simulation capabilities with emphasis on flow and terrain modeling. With a host of libraries and APIs for industry accepted tools like MATLAB, Simulink and TensorFlow, Project Chrono proves to be a powerful research bed for data-driven modeling and control development for off-road navigation. Containers are lightweight virtual machines that take away repetitive configurations by setting up a computational environment, including all necessary dependencies and libraries. Docker encapsulates an end-to-end platform solution for heavy computation challenges of deep learning applications and allows fast development and testing. The synergy between the high-fidelity simulator and the compute outsourcing capabilities of cloud-based containers proves to be extremely beneficial for continuous integration and continuous deployment (CI/CD) for data driven modeling and control tasks. In the following work, we containerize a high-fidelity simulator (Project Chrono) to develop and validate data driven modeling and control algorithms for off-road autonomous navigation.more » « less
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Abstract Mobile manipulators that combine base mobility with the dexterity of an articulated manipulator have gained popularity in numerous applications ranging from manufacturing and infrastructure inspection to domestic service. Deployments span a range of interaction tasks with the operational environment comprising minimal interaction tasks such as inspection and complex interaction tasks such as logistics resupply and assembly. This flexibility, offered by the redundancy, needs to be carefully orchestrated to realize enhanced performance. Thus, advanced decision-support methodologies and frameworks are crucial for successful mobile manipulation in (semi-) autonomous and teleoperation contexts. Given the enormous scope of the literature, we restrict our attention to decision-support frameworks specifically in the context of wheeled mobile manipulation. Hence, here, we present a classification of wheeled mobile manipulation literature while accounting for its diversity. The intertwining of the deployment tasks, application arenas, and decision-making methodologies are discussed with an eye for future avenues for research.more » « less
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